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Wuxi Ocean Technology Co.,ltd
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Wuxi Ocean Technology Co.,ltd Quality Info

Quality Control

Non-conforming product processing

  1. Purpose

In order to prevent unqualified products from flowing into normal qualified products and causing unintended use, the following treatment process plans are formulated:

  1. If the non-conforming product is found, the identification is first isolated (production site or quality department); 1.2 Analyze the cause of the failure, and find a solution for the cause of the failure (production site, quality department, technical department);

1.3 Review the non-conforming product and implement the non-conforming product treatment plan (production site);

1.4 Track and verify the implementation of the treatment plan, verify the release of the qualified mark (Quality Department);

1.5 Corrective and preventive measures are proposed for the cause of non-conformity (Quality Department, Technical Department).

2、Identity isolation

The inspector shall immediately identify the unqualified product, indicate the reasons for the non-conformity, and register it, and transfer it to the non-conforming product area by the relevant unit;

3.Non-conforming product handling

3.1 The production process is unqualified (small), and the inspector is notified by the workshop leader. After the inspector confirms, the production personnel directly perform the rework;

3.2 If the finished product inspection finds that the batch is unqualified, the inspector shall immediately notify the production department and fill out the "non-conforming product disposal form" for processing;

3.3 When the inspector finds the non-conforming product during the inspection, it shall immediately report it to the workshop leader and the technical department, and if necessary, instruct the operator to stop production in order to adjust the process; 3.4 When the inspector finds that there is any unqualified inspection in the outsourcing or outsourcing products, he shall immediately isolate the logo and fill in the “Contacting Unqualified Contact Form” for feedback, and the procurement department will communicate with the external manufacturer or supplier. Coordinated processing;

4.Analysis of non-conformities and rectification measures and deadlines

4.1 The "corrective and preventive measures list" issued by the inspector shall be led by the quality department, and the reasons for the non-conforming product shall be analyzed with the technical department and the production department; the number of non-conforming products shall be confirmed, and the non-conforming product shall be judged according to the standard. Severity to determine the treatment measures, responsible persons and the time limit for rectification;

4.2 For the non-conforming products that can be repaired, the technical department shall formulate repair measures, and the production department shall carry out the repair and treatment work; the quality department and the technical department shall verify the repair products, and shall be recorded in the “non-conforming product review and disposal form” after verification;

4.3 If the severity of the non-conforming product is relatively minor, it can be accepted and processed after being confirmed by the quality department, the technical department and the general manager, and signed by the department head or the general manager to be effective;

4.4If the non-conforming product is more serious, if the value of the repair is not high or the repair cost is high, it shall be scrapped after being confirmed by the quality, technology and general manager, and the inspection shall be issued with the “Product Waste Treatment Form”;

4.5 After the non-conforming product is processed, the quality department, the technical department and the production department will analyze the causes of the non-conformity, identify the problem points, and make effective corrective and preventive measures for the problem points to prevent similar problems from happening again.

4.6 The non-conforming product begins with the first process of product production. The operator must self-check the workpiece processed in this process in strict accordance with the requirements of the quality control documents. The selected defective products should be reported truthfully and must not be hidden, discarded or otherwise improperly disposed of. Defective goods, required to violate the group to compensate for losses of 100 yuan / time.

4.7 After the non-conforming product is judged to be scrapped, the inspector needs to mark the scrapping point on the surface of the product and write down the date, name and other information.

FILE NAME File No.:OX/PB.QD-18-2014
File version:A/0
Raw material quality control standards Date of
promulgation
Prepared by Review Approve
1.Purpose
Through the implementation of this standard, the raw materials are inspected and the product quality meets the specified requirements.
2.Scope of application
Applicable to the company's control of all raw and auxiliary materials processes related to quality.
3.Control process
3.1The raw materials provided by the supplier are required to carry out the IQC inspection. After the IQC judges the qualified, the qualified mark is attached and the warehouse is notified to the warehouse;
After checking the unqualified raw materials, the label is not marked; and the label of the non-conformity is filled in; after confirmation by the supervisor, the IQC sends the “Incoming Inspection Unqualified Contact” to
the Purchasing Department, the Purchasing Department contacts the suppliers for bad raw materials in order to improve in time.
3.1.1Raw material incoming inspection process as shown below:
5、Key or important material inspection procedures:
Sampling inspection of key, auxiliary materials and accessories shall be carried out in accordance with the requirements of the corresponding product standards. According to GB/T2828.1-2003 standard
Use the general inspection level I, normal inspection, acceptable quality level AQL6.5. Except as specified
1.Sheet (K-board, PC-ABS) inspection specification
After the board enters the factory, the purchased sheet must be inspected, including the quality assurance provided by the supplier, dimensional deviation, appearance requirements, and moisture.
①Quality guarantee
(1)The production unit provides an effective quality guarantee, and the quality assurance certificate must indicate the name of the supplier, the name of the product, and the material of the board.
(2)The certificate shall be indicated: supplier name, product name, specification, color, weight, number of pieces, inspector, date of manufacture.
(3)Each batch of plates shall have a quality guarantee certificate and a certificate of conformity for each package of plate materials.
②Size
a.Quality requirements
Dimensional tolerance is +10/-2mm.
The wall thickness is allowed to deviate by ±0.2 mm.
b.Testing method
Use a tape measure to measure the size specifications.
The wall thickness is measured with the size of the cursor.
③3 appearance requirements
a.Quality requirement
The surface of the sheet should be neat and tidy, and scratches, irregularities, and surface marks caused by the mold are not allowed.
b.Testing method
Visually inspect the surface quality with normal vision under bright light.
④Color difference
a.Quality requirements
More than 95% similar to the sample.
b.Testing method
Note: For the kydex color difference test, it is also required to compare with the standard sample sample plate when comparing with the standard sample. If there is obvious color difference, it should be promptly fed back to the supplier and the customer; for the plate with color difference, it needs to go through the supplier. After the customer's three parties communicate and confirm, they can be used specially.
⑤Plate damp
a.Quality requirements
The product does not allow white pitting (white pitting in the product formed when the plate is wet).
b.Testing method
Visually inspect the surface quality with normal vision under bright light.
Note: For each batch of incoming sheet, the first three sheets need to be tested first, and the inspectors will confirm the production before production; the time between board storage and production should not exceed 10 days; if the time is more than 10 days, the production will be in production. Before the plate is placed (80-95 ° C) oven for 8 hours to produce; the first five sheets of the baked plate also need to be tested first, after the inspection personnel confirm the qualified to produce, after the mass production, the starter needs to The products are confirmed, and the inspectors conduct inspections every 2 hours, and 3-5 pcs per inspection.

Certifications

Wuxi Ocean Technology Co.,ltd Certifications
Standard: ISO 9001
Number: 04618Q12836R2S
Issue Date: 2018-07-18
Expiry Date: 2021-07-17
Scope/Range: Plastic processing of plastic products
Issued By: Beijing Head International Certification Co.,ltd
Wuxi Ocean Technology Co.,ltd Certifications
Standard: CCC
Number: 2017011111000257
Issue Date: 2017-09-01
Expiry Date: 2022-09-01
Scope/Range: Interior Material of Automobile
Issued By: China quality Certification Centre
Wuxi Ocean Technology Co.,ltd Certifications
Standard: ISO 9001:2015
Number: 04618Q12836R2S
Issue Date: 2018-07-18
Expiry Date: 2021-07-17
Scope/Range: Plastic processing of plastic products
Issued By: Beijing Head International Certification Co.,ltd
Wuxi Ocean Technology Co.,ltd Certifications
Standard: CCC
Number: 2017011111000257
Issue Date: 2017-09-01
Expiry Date: 2022-09-01
Scope/Range: Interior Material of Automobile
Issued By: China quality Certification Centre

Company Profile

Wuxi Ocean Technology Co.,ltd

Contact Person: MsBeryl

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